Maxus pickup truck power supply vehicle
- （1）Basic vehicle chassis parameters
| Basic Parameters | Chassis model | SH2040E6DD | |
| Name | Single-row four-wheel drive | ||
| Curb weight (kg) | 4495 | ||
| Gross mass (kg) | 2050 | ||
| Wheelbase (mm) | 3470 | ||
| Dimensions: Length * width * height (mm) | 5445 * 1890 * 1792 | ||
| Tyre specifications | 265/60R18LT | ||
| Engine | Brand/Model | Saic Π | |
| Displacement (ml) | Diesel /2.0T | ||
| National VI/Euro VI emissions | Standard configuration | ||
| Rated power | 120kW | ||
| Maximum torque | 410N·m | ||
| Gearbox form | 6MT | ||
| Drive mode | Front-engine rear-wheel drive | ||
| Fuel tank volume (L)/urea tank volume (L) | 65\20 | ||
| Braking system | The front plate and the back drum | ||
| Suspension | Front suspension | Double wishbone spiral independent suspension | |
| Rear suspension | Heavy-duty leaf spring suspension | ||
| Configuration Information | ABS+EBD, TPMS tire pressure monitoring system, front and rear airbags, connected vehicle, vehicle voice recognition, ECO/POWER/NORMAL three-mode driving, cruise control, 10.1-inch central screen, 6-way driver’s seat, 4-way front passenger seat, high-brightness black electric exterior mirrors; | ||
（2）Basic parameters of the power vehicle
| Vehicle model | CLW5042XDYADY | Chassis model | SH2040E6DD | |
| Vehicle dimensions (mm) | 5900 * 2000 * 2150 | Carriage dimensions (mm) | 3050 * 1890 * 1300 | |
| Approach Angle (°) | 33 | Departure Angle (°) | 14 | |
| Overhang (mm) | 970 | Rear overhang (mm) | 1510 | |
| Gross mass (Kg) | 3765 | Curb mass (Kg) | 3635 | |
| Type of fuel | Diesel | Emission standards | GB18352.6-2016 National VI | |
| Leaf spring forms and specifications | – / 5 | Tire specifications | 265/60R18LT 10PR | |
| Axle load (kg) | 1800/2695 | Wheelbase (mm | 3470 | |
| Top speed (Km/h) | 145 | Displacement (ml) | 1996 | |
| Engine model | SC20M163Q6B | Power (kw) | 120 (163 horsepower) | |
| Generator set brand | See the main performance parameters of the power vehicle | Generator set power | See the main performance parameters of the power vehicle | |
（3）Main performance parameters of the power vehicle
| Serial Number | Project
Name |
Description of key technical parameters | Reference picture |
| 1 | Emergency power vehicle | 1. Based on SAIC Maxus four-wheel drive off-road pickup truck chassis; Model :SH2040E6DD, Engine model: SC20M163Q6B, Engine power 120kw, Fuel type: diesel. Emission standard :GB18352.6-2016 National VI;
2. Steering wheel front-wheel steering, hydraulic power steering, vehicle with ABS system; 3. Gross vehicle mass :3765KG wheelbase: 3470mm length: 5900mm width :2000mm height: 2150mm; 4. Cab with air conditioning, power steering, rearview camera; 5. The color of the vehicle can be customized as required; 6. The vehicle has a Ministry of Public Information announcement and can be legally registered in the place of purchase; |
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| 2 | Vehicle body | 1. Integrated steel body design, flat top. The vehicle body is enclosed as a whole, with a lower enclosure box. Two storage boxes should be set within the lower enclosure box to hold relevant maintenance tools, grounding devices, etc. The top is arc-shaped, the body is in the form of a frame-type interlayer, the outer skin is made of high-quality anti-rust treated cold-rolled steel plates for automobiles with a thickness of more than 1.2mm, and the middle frame is welded with anti-rust treated steel pipes, The interior is made of 0.8mm thick powder-coated perforated plates, with fireproof, flame-retardant, environmentally friendly sound-absorbing cotton that is harmless to the human body for long-term use filled between the top layer, the inner and outer layers of the side panels, and covered with glass cloth. The base plate is made of 3mm thick checkered steel plate. The carriage is strong and has functions such as rainproof, dustproof, fireproof, ventilation, sound absorption and heat preservation; There are also toolboxes for maintenance tools, grounding devices (grounding wires and grounding symbols), etc., which are sealed and waterproof.
2. The compartment is fully enclosed, and all locks, handles and electrical connectors in the compartment are vehicle-specific. All doors are made using car manufacturing techniques. 3. Waterproof material signs such as safety warnings and safety operating procedures are affixed to the interior of the cabin; 4. The interior of the compartment where the generator set is installed is treated for noise reduction, and the noise reduction and sound absorption materials are composite materials that are harmless to human body for long-term use; After the noise reduction treatment of the body, when the generator set operates normally under load, the overall average noise value of the vehicle (1 meter from the center, 1.6 meters in height) is ≤85dB (A). 5. A 20mm thick rubber shock-absorbing pad is used for primary shock absorption between the body and the chassis, and special shock absorbers are used for secondary shock absorption between the generator and the body |
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| 3 | Compartment intake and exhaust system | The air intake and exhaust system is designed to provide clean, smooth and even air to the diesel generator set. The rear side air intake is equipped with electric/manual closed shutters, stainless steel wire mesh (with rat-proof function), sound absorption system, and the effective air intake area of the generator set can fully meet the normal operation requirements of the generator set. When the unit is in operation, the manual shutters are opened to ensure the air intake during the operation of the unit. When the unit is stopped, the manual shutters are closed to ensure the airtightness of the compartment and protect the equipment inside from corrosion during long parking periods of the vehicle. The effective intake area of the compartment is about 1.2 to 1.5 times the heat dissipation area of the water tank, which meets the normal operation requirements of the generator set. |   |
| 4 | Installation and maintenance of generator sets | The installation of the generator set uses dedicated shock absorbers that are bolted to the base plate for easy disassembly. During major overhauls of the generator set, access can be made through the reserved access opening on the top of the carriage (without the need to remove partitions and cable winches). |  |
| 5 | Shock absorption system | Primary shock absorption is achieved between the body and the chassis frame, and flexible secondary shock absorption is achieved between the generator set and the body using multiple generator set specific shock absorbers. |  |
| 6 | The unit observation control system | Place the control instruments of the unit, the control panel of the unit, and the electrical system of the compartment itself in a separate operating room so that the operator can operate conveniently, efficiently and centrally, and observe the internal operation of the unit at any time when the unit is working through the observation in the right operating room; Intelligent control system with one-button start for all functions; Equipped with an emergency stop switch; Dust and water resistance rating ≥IP44;
The vehicle’s circuits are centrally controlled and equipped with AC/DC power distribution systems for use with chargers, lighting, sockets, etc. One set of 380V and one set of 220V external power output sockets; |
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| 7 | Vehicle assist system | Reversing monitoring: The vehicle is equipped with a reversing camera and a 7-inch color LCD display
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| 8 | Power output box | The power output quick plug on the right side of the carriage, the quick socket installed at the power vehicle end is used in conjunction with the quick plug at the cable end. It has features such as quick plugging and unplugging, convenient wiring, reliable electrical contact, good sealing and insulation, water and dust resistance, shock and vibration resistance, long service life, and can be connected to external electrical equipment through the cable on the cable winch, and additional wiring copper bars can be added as needed. |  |
| 9 | Cable | The rear of the vehicle is equipped with YC3*70+1*35 type flame-retardant rubber copper core flexible cable, 50 meters in length, with a quick connector plug at one end and a copper nose at the other end. |  |
| 10 | Grounding device | There are dedicated positions on the vehicle for storing grounding wires and grounding stakes; One grounding wire with a length of ≥10 meters and a diameter of 25mm², with matching copper noses at both ends; 1 grounding stake with a length of ≥600mm and a diameter of ≥16mm, sharp at one end and a fish-tail screw at the other; | |
| 11 | Generator set | 1. It adopts a brushless generator set with a power of 100KW, which can meet the requirements of long-term continuous and safe operation at full load. The rated frequency is 50HZ and the rated voltage is 220/400V. Speed control methods: Electronic speed control, start battery, battery main switch. The base oil tank capacity of the generator set is sufficient to ensure that the generator set operates at full load for 8 hours, and the installation position is reasonable and convenient for maintenance personnel to refuel on a daily basis. The control system can display water temperature, oil pressure, rotational speed, frequency, and all voltages, currents, powers, etc. can be intelligently achieved with one click. The system is three-phase four-wire system, rated voltage: line voltage 380V±10%, phase voltage 220V±10%; Speed/level: Electronic /G2 level, high-precision electronic speed control system. (For detailed parameters of the unit, see the generator set parameter table)
2. Short stop function: The power vehicle has the most basic short stop operation function, and the chassis has excellent passability, fully exerting the mobility of the power vehicle; 3. Primary + secondary grid connection capability: With primary + secondary grid connection capability, it can meet the maintenance without power outage in the transformer area and achieve true zero-sensing grid maintenance 4. Parallel operation: Equipped with multi-unit parallel operation |
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| 12 | Compartment lighting circuit | Two 220V AC lighting fixtures and two 24V DC lighting fixtures are arranged in the working chamber of the unit inside the compartment; A 24V DC light and a 220V AC light are placed in the cable room for operating the cable reel at night. The 24V light supplies power to the vehicle chassis starter battery, and the 220V AC light supplies power to the generator set output. |  |
| 13 | Fire extinguisher | The generator room is equipped with two dry powder fire extinguishers, which are respectively installed near the maintenance door on the left and right sides. |  |
(4) Main performance parameters of the generator set
YG-100GF
400V/50Hz main power 100KW/4TN92GGE/ non-road T3 emissions
Product features
// Execution standard:
- ISO 8528: Alternating Current generator sets driven by reciprocating internal combustion engines
- IEC 60034-1: Basic technical requirements for rotating electrical machines
- GB/T 20136-2006 General Test methods for Internal combustion Engine Power stations
- Standard JB/T10303-2001 General Technical Conditions for Power Frequency Diesel Generator Sets
// Advantages:
◇ Multi-valve + supercharged intercooling technology, complete combustion, low fuel consumption;
◇ Utilizing the world’s advanced electronically controlled high-pressure common rail technology or electronically controlled single pump technology, with good transient speed regulation and strong loading capacity;
◇ High power density;
◇ High-quality alloy cast iron cylinder block and cylinder head, high reliability;
◇ Good cold start performance, deceleration starter + electronically controlled fuel injection technology, quick start;
◇ Good parts universality, high degree of serialization, low overall maintenance cost;
// Performance Assurance:
◇ Test the transient response of the unit in full accordance with ISO 8528-5 standard
◇ Verified product design, quality and performance integrity
All engine systems have undergone prototype and factory tests
Engine technical parameters
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Generator parameters:
| Generator model: | YGG-100-4 | Manufacturer: | Taizhou Sunshine Power Equipment Co., LTD |
| Excitation method: | Self-excitation | Voltage control mode: | AVR automatic voltage regulation |
| Phase number connection: | Three-phase four-wire | Insulation class: | H |
| Protection class: | IP23 | Cooling method: | Self-cooling |
| Frequency adjustment rate (%) | ≤±0.5 (steady state)
+10 to -7 (transient) |
Voltage regulation rate (%) : | ≤±0.5 (steady state)
+20 to -15 (transient) |
Controller parameters:
| Controller model | IG4 200+IM210 |
| Manufacturer | Comai |
| Main Functions | Manual and automatic control of start/stop of single/multiple units and control of output circuit breakers |
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LCD Chinese liquid crystal display parameters |
◇ Unit parameters: Three-phase line voltage, three-phase phase voltage, three-phase current, frequency, active and reactive power, power factor, apparent power, operating time, number of starts, active and reactive energy meter, next maintenance time;
◇ Engine parameters: Engine speed, water temperature, oil pressure, battery voltage; ◇ Generator parameters: Generator voltage, frequency, phase difference and other synchronous parameters. |
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Generator set pre-alarm |
Low oil pressure, high water temperature, overspeed, overfrequency, start-up failure, overcurrent, overload, voltage too high or too low, voltage imbalance, current imbalance, reverse power
Protective shutdown |
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Generator set protection shutdown |
◇ Low oil pressure, high water temperature, overspeed, overfrequency, start-up failure, overcurrent, overload, voltage too high or too low
◇ Voltage imbalance, current imbalance, reverse power protection shutdown ◇ Historical event records (up to 100 entries) ◇ Parameter modification authorization control (up to 3 layers of password can be set) ◇ Functionality can be extended as per customer requirements |
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Key Features
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◇ Simple and compact in structure, powerful in function, easy to operate
◇ It has the functions of generator set control protection, parameter display and status monitoring ◇ Easy switching between multi-unit parallel (MINT) and single-unit grid connection (SPtM) applications ◇ Integrated communication ports and control ports (USB master/slave, CAN, RS485, AVRi) ◇ Remote communication and monitoring can be carried out via WebSupervisor, AirGate 2.0 or InteliSCADA ◇ Active/reactive power distribution: Zero aberration (CAN), droop or emergency droop parallel |
Unit configuration
// 50 Hz/3000RPM rated (three-phase) * power factor = 0.8
| Unit model | Voltage | Current | 40°C/1000m | |||
| Main power of the unit | Standby power of the unit | |||||
| kW | kVA | kW | kVA | |||
| YG-100GF | 400V | 180A | 100 | 125 | 110 | 137 |
Unit performance indicators
| Parameters | Units | Performance metrics | |
| Frequency drop | % | ≤1 | |
| Steady-state frequency band | % | ≤0.5 | |
| Relative frequency setting range of descent | % | ≥3.5 | |
| Relative frequency set up range | % | ≥+2.5 | |
| Transient frequency deviation | 100% drop power | % | ≤+10 |
| Surge power | ≤-7 | ||
| Frequency recovery time | s | ≤2 | |
| Relative frequency tolerance bands | % | 2 | |
| Steady-state voltage deviation | % | 0.5 mm or less | |
| Voltage unbalance degree | % | 0.5 | |
| Transient voltage deviation | 100% drop power | % | ≤+20 |
| Surge power | ≤-15 | ||
| Voltage recovery time | s | ≤2 | |
Standard configuration of the unit
| Diesel generator set | ||
| ● Engine | ● Generator | ● Control system |
| ● Output system | ● Maintenance-free lead-acid battery and connecting wires | ● Battery charger |
| ● Negative switch | ● Radiator tank | ● Bellows |
| ● Industrial mufflers | ● Common steel chassis (8-hour base tank) | ● One set each of diesel engine, generator and unit text materials |
Unit size and weight
* The above figures are for reference only. Physical dimensions and weights are subject to the final design drawings. Unit output voltage 400V frequency 50Hz.
| Unit model | Engine | Generator | Size (L×W×H) | Weight (kg) |
| YG-100GF | 4TN92GGE | YGG-100-4 | 1615 * 820 * 1115 | 750 |
Special Note
// Primary power (PRP) is the maximum power at which the unit can operate continuously with variable loads under standard conditions (atmospheric pressure, relative humidity, ambient temperature), and is allowed to operate at 10% overload for 1 hour every 12 hours.
// Operating Conditions and power corrections:
Altitude: ≤1000m (power correction is required when > 1000m)
Ambient temperature: 40 ° C (Power correction is required when above 40 ° C)
Relative humidity: ≤60%
When the on-site operating conditions of the diesel generator set do not meet the above conditions, the output power of the generator set shall be corrected. For the final correction factor, please refer to the detailed technical data of the corresponding engine and generator.
Post-sale service commitment letter
Dear customer:
Thank you for using the special vehicles produced by Chengli Special Vehicle Co., LTD.
Our quality policy is: “Product leadership is our eternal goal, customer satisfaction is our unwavering pursuit, quality service is our best promise.” To this end, we make the following commitments:
- Free repair plan and duration
- Follow-up service time: lifetime;
2 Free repair (excluding wear and tear and electrical parts) within 10,000 kilometers of normal use from the date of delivery to the customer or within one year, beyond one year, only parts cost is charged;
3 Service arrival time: Within 24 hours in the province; For other regions, personnel will be dispatched within 24 hours;
- Regularly or irregularly visit users in various regions each year to solicit opinions and implement effective improvement measures and recall systems.
- After the free period, the supply price of spare parts
- Method: According to the user’s requirements, the parts can be uniformly supplied by the user at the local chassis technical service station or directly provided by our factory’s after-sales service department.
- Only the cost of the parts is charged, no additional fees are added;
- In case of chassis failure of the product, please have it repaired at the nearest service station according to the chassis manufacturer. For specific addresses, please refer to the chassis service station list sent with the vehicle or call directly for inquiry.
Chengli Automobile Company is dedicated to serving you.
Chengli Special Vehicle Corporation
