Communication command vehicle
1.Vehicle Description:
（1）Overview
| The communication command vehicle is used for emergency rescue operations and can be the first to arrive at the scene for command during the rescue. It is a mobile command center system equipment based on vehicles. In vehicle modifications, no changes are made to the key assemblies of the chassis (such as the engine, front axle, rear axle, etc.), which do not affect the stability, smoothness, braking of the chassis. For SUV models, non-destructive modifications are preferred, and no body sheet metal is welded. All modifications are installed
All parts are bolted to ensure that the modified parts are detachable, and there are no changes to the original chassis structure after the modification. The communication command vehicle produced by our company is based on the Maxus SH5043XXYH7DB-S chassis, which has a manual-automatic transmission, a maximum speed of 150km/h, an engine model of SC20M150Q6, an engine displacement of 1996ml, and emission standards of National VI. The fire communication command vehicle is based on the Datong SH5043XXYH7DB-S chassis as the modification platform, ensuring that the staff have a spacious and comfortable working environment and providing environmental conditions that meet technical requirements for the operation and maintenance of the system. Modified while maintaining the excellent performance of the vehicle, it is a special vehicle tailored to the working environment and functions that meet the user’s requirements. Fire communication command vehicles are equipped with communication networking capabilities and command communication and intelligence information collection functions. With high-definition, low-light on-board pan-tilt cameras, all-weather, multi-directional, wide-range on-site monitoring can be achieved. Through the vehicle-mounted hard disk recorder, real-time video and audio recording of the scene can be made for future investigation, and it can be connected to other storage devices via USB interface and data port for on-site burning, facilitating the timely and effective preservation of video materials. The vehicle-mounted LCD TV can centrally display the information collected by the system, allowing leaders to have real-time access to various situations at the scene of the incident Command and dispatch in a timely manner and make correct decisions. The vehicle performance complies with technical Conditions for the operation safety of motor vehicles (GB7258-2017), Dimensional limits of Motor vehicles (GB1589-2016), GB 50054-95 Code for Design of Low-voltage Power distribution; The overall dimensions, axle loads and mass of the vehicle shall comply with the provisions of GB1589-2016 “Limits of Dimensions, Axle Loads and Mass of Road Vehicles”; The whole The vehicle is designed to comply with Code for Design of Fire Communication and Command Systems (GB 50313-2013). |
（2 ）Table of main parameters after vehicle modification
| اسم | Technical parameters and requirements |
| External dimensions | 5940 * 2110 * 3100290 mm |
| Total mass | 4495kg |
| Preparation quality | 4365/4300KG |
| Approach Angle/departure Angle | 19/19 ° |
| Minimum turning diameter | 12m |
| Engine | Vehicle engines should be compression ignition, high-pressure common rail, turbocharged intercooled, direct injection, in-line, four-cylinder |
| Maximum torque | 327 |
| Gearbox | Manual automatic transmission |
| Engine rated power | 110kW |
| Maximum speed | 150km/h |
| Wheelbase :mm | 3760 |
| Emission standard | National VI |
| Number of passengers | 3, 2 |
| Chassis drive form | 4 * 2 |
| Number of tyres | 4 |
| Steering form | Steering wheel |
| Front overhang/rear overhang | 1020/1160 |
| Anti-lock braking system | have |
| Track (front/rear mm) | 1740/1654 |
2.Main Chassis parameters
| [Main Technical Parameters] | |||
| Product Trademark | Datong Brand | Announcement Batch | / |
| Product Name | SH5043XXYH7DB-S type | Product Number | / |
| Gross mass (Kg) | 3800 | Tank volume (m ³) | |
| Rated load capacity (Kg) | External dimensions (mm) | 0578 x 1998 x 5700591
2345255 2 |
|
| Prepared mass (Kg) | 2280235, 0242, | Cargo box dimensions (mm) | ×× |
| Rated passenger capacity (people) | 7-9 6 | Gross mass of the quasi-trailer (Kg) | |
| Permitted number of passengers in the cab | Load capacity utilization factor | ||
| Approach Angle/departure Angle (°) | 19/19 | Front overhang/rear overhang (mm) | 865/985865/1195865/107 |
| 0 | |||
| Number of leaf springs | – / 3 | Turn to form | Steering wheel |
| Number of axes | 2 | Wheelbase (mm) | 3850 |
| Number of tyres | 4 | Tire specifications | 195/75R162T |
| Front track (mm) | 1740 | Rear track (mm | 1654 |
| Axle load (Kg) | 1450/2550 | Maximum speed (Km/h) | 145,150 |
| Others | The model is equipped with an optional rear step (5910mm in length, 1195mm overhang, 14 ° departure Angle), an optional high roof (2552mm in height), an optional swing door, a left sliding door, sliding side Windows, side steps, license plate trim, a front grille, a rear badge, wheels, wheel trim covers, and an exterior camera. Optional features include a satellite positioning dashcam and a speed limit. Engine ECU speed limit, 100km/h. The model may not be equipped with an integrated rear step (5700mm in length, rear overhang)
985mm, 17 ° departure Angle), no front passenger airbag. ABS manufacturer: Bosch Automotive Components (Suzhou) Co., LTD., Bosch Automotive Components (Suzhou) Co., LTD.,ABS model :ABS 9,ESP9. Engine maximum net power :100.5kW. |
||
| [Chassis Technical Parameters] | |||
| Chassis model | Unitized body | ||
| Types of fuel | Diesel | Emission standards | GB3847-2005,GB17691-2018 National VI |
| Engine model | Engine manufacturers | Displacement (ml) | Power (Kw |
| SC20M150Q6; SC20M150Q6B; SC20M177Q6 | Shanghai Diesel Engine Corporation | 1996 | 110/110/130 |
Iii. Body modification design
- Design direction:
(1) The communication command vehicle is a special vehicle that is different from other modified vehicles. It is required to be maneuverable, reliable in performance, good in passability, quick in response, and have a well-designed body structure with sufficient strength and resistance to bending and torsion
The ability to shape.
(2) The communication command vehicle should be reasonably designed in layout, that is, it should meet the usage requirements and the vehicle design should be compact.
At the same time, the vehicle should be fully functional.
The goal of the vehicle body design and manufacturing: to have the advanced, high stability and scalability of domestic/foreign counterparts
Performance, as well as ease of use, is described as follows:
Alarms, dashcams, reversing cameras, video equipment, wireless communication devices, and equipment are installed inside the vehicle
Rack, 42-inch monitor, conference table, sofa, generator, portable cable reel, etc.
Body layout (CAD) :
A real picture of the interior
2 Design of the overall layout:
Under the premise of ensuring the accommodation of basic equipment and on the basis of ensuring good operability and maintainability, try to leave a certain amount of space for expansion. All original seats inside the vehicle are removed and three sets of standard cabinets are installed, with 42-inch displays on the cabinets and generator equipment and power distribution systems on the left side of the lower cabinets; Install at the rear of the vehicle
Install 1 set of portable cable reels.
- Reliability:
3-1 Original Vehicle performance – maintaining the stability and reliability of the original vehicle body itself;
3-2 Service – Good pre-sale technical support and reliable after-sale service commitment.
3-3 Operating conditions: The vehicle (including the equipment) can operate normally between 50 ° C and minus 10 ° C, operating humidity is guaranteed to be 95% without condensation, sealing and anti-rust treatment can withstand humid climates and oceans
The test of moisture.
4 High performance-to-price ratio
Configure the system as needed to ensure that the proportion of input in each link of the system reaches the optimal performance
Price ratio, maximize the effective use of funds.
- The principle of aesthetics
The interior of the vehicle is decorated to high standards, with elegant and harmonious tones, uniform tones of wood materials, smooth lines, and frames
It is made of aluminium alloy, lightweight and durable, with a spray-painted surface (the interior is grey).
- Practicality:
In addition to meeting the needs of on-site work, this plan makes the most of the space inside the vehicle for on-site workers
Workers are provided with the necessary facilities and space for their work.
- Process manufacturing
For the special vehicle model of the van, non-destructive modification is preferred. No body sheet metal is welded. All modification installation parts are bolted to ensure that the modification parts are detachable and no changes are made to the original chassis structure after modification. The cabinet inside the vehicle is made of aluminum alloy profiles that overlap, which is structurally reliable, aesthetically pleasing and durable, and the cabinet feet and
The chassis is bolted, and rubber shock-absorbing pads are used in the middle to reduce the vibration of the equipment.
8 Details of the body modification techniques, processes and materials used:
8-1 The original structure and interior of the vehicle remain largely unchanged. The vehicle will have excellent heat insulation, rainproof, moisture-proof and anti-static properties after modification. The interior of the vehicle is equipped with sound insulation, heat preservation, water resistance, dust resistance, ventilation and air exchange, and meets the corresponding national standards. The interior is elegant and modern. The interior decoration materials and facilities are in harmony with the original interior. The interior decoration is based on the principle of “five protections”, namely water resistance, fire resistance, anti-static, anti-pollution and anti-electromagnetic interference. In terms of decoration materials, all are environmentally friendly materials that are pollution-free, odorless and flame-retardant, and the interior decoration materials fully comply with the environmental protection standards GB/16127/GB50325-2001. We decorate the interior as needed
The style requested by Party will be provided to the buyer for selection, and construction will be carried out after confirmation by the buyer.
The wood decoration inside the vehicle is decorated according to the interior shape of the vehicle and processed strictly in accordance with the carpenter’s painting techniques and procedures to ensure smooth, beautiful, fire-retardant and environmentally friendly lines inside the vehicle. Strictly in accordance with YD/T5003-2005
“Telecommunication Special House Design Code” processing ensures safety.
8-2 Selection and processing of metalworking materials: Materials should be lightweight, rust-free, and have sufficient strength and rigidity.
Ensure that the original frame does not deform and the internal stress does not change after processing.
8-3 Body balance: By rationally arranging the interior of the vehicle, the load distribution of the front and rear axles of the modified vehicle is controlled within the technical requirements of the vehicle; In the arrangement of equipment, consider the axle load distribution, pay attention to the requirements of the left and right weight distribution of the vehicle, ensure that the center of gravity of the vehicle is always within a reasonable range, and make the vehicle safe and smooth during movement. After all the equipment is finally determined, calculate the vehicle’s balance and fine-tune the layout of the equipment based on the calculation results to meet the vehicle’s driving requirements and the convenience of equipment operation to the greatest extent. The body is completed
After that, perform load-bearing tests on each point of the wheel to determine the load-bearing capacity of each point. To achieve a complete vehicle while it is stationary and in motion
Both ensure the requirements of overall counterweight balance, and ensure that the bridge load of the modified vehicle is reasonable, balanced and smooth.
8-5 Anti-rust, anti-corrosion, anti-static, anti-electromagnetic interference: Anti-rust and anti-corrosion measures are taken for the chassis and metal-processed parts
Treatment.
8-6 Roof modification: Install a fixed aluminum alloy welded roof platform on the roof with sufficient load-bearing capacity and force-bearing capacity
It is uniform, aesthetically pleasing, meets the strength requirements for use, and has good corrosion resistance.
8-7 Roof facilities: Antennas, alarm lights, lighting systems, etc.
8-8 Body sealing: Modified parts of the roof (including fixed connections and conduits), doors,
The entire vehicle has undergone strict waterproof sealing and a rainproof sealing test.
8-9 Rear design: Keep the original tailgate unchanged;
8-11 Interior decoration: Reasonably design the color of the interior decoration fabric and the lighting inside the vehicle based on the internal structure, layout, etc., to make the interior color harmonious and give a comfortable visual effect. All interior decoration is made of environmentally friendly and flame-retardant materials. Work
The countertop design is elegant and harmonious in color, made of high-quality mahogany.
8-13 Lighting: Install a direct current ambient light on the top of the worktop.
8-15 Racks are equipped with three sets of 19-inch standard cabinets, with 42-inch displays fixed on the upper part and high-strength aluminum profiles on the lower part. The equipment is fixed with standard square holes. The surface of the cabinets is treated with plastic spraying, and the color can be selected. Silicone rubber shock absorbers are installed when the cabinets are fixed to the vehicle body. The rated load capacity of the shock absorber at this location is determined based on the overall weight of the cabinet after the equipment is installed, and the excess load capacity of the shock absorber is within the actual load capacity
Between 8% and 13%, fully utilize the silicone rubber shock absorbers to achieve the best overall shock absorption effect for the cabinet.
9 Power supply design and wiring inside the vehicle
9-1 The design of the vehicle power supply system is divided into the main power supply system, the auxiliary power supply system and the emergency power supply system. The vehicle power distribution system consists of distribution panels, UPS, batteries and chargers, etc. The system is designed to meet the requirements of GB9378-88, providing switching between main power supply and UPS power supply, and supporting both main power supply and UPS automatic and manual
Manual switching.
The vehicle uses a single-phase 220V/50HZ power supply. The single-phase 220V/50HZ mains power is introduced through a 30-meter 3× 4mm ² +PE portable winch and reliably connected to the external interface board via a water-tight power connector of grade 6.
The power connector consists of a pin socket and a hole head.
Main power supply system: The main power supply system is unidirectional mains power supply, not less than 10KW. The distribution panel produced by our company, the distribution panel adopts the overall spray coating process, has grounding treatment inside, the front cover can be opened for easy maintenance, and the panel is engraved
The characters are clearly marked. Imported components are used, and the distribution panel is made of Swiss imported high-precision CNC machining center
Automatic processing, elegant appearance, with voltage and current display. The distribution panel is equipped with UPS and direct transfer switches. The changeover switches are of well-known brands and have extremely high stability, ensuring a safer power supply. The distribution board is equipped with pointer-type voltmeters and ammeters. The control switches on the distribution board are Siemens air switches, which can be controlled separately
Power supply conditions for various devices.
Distribution board (pointer-type meter) Distribution board (digital meter)
The auxiliary power supply system is: DC 12V DC power supply system. The entire system is equipped with a set of large-capacity maintenance-free storage batteries (100AH) and chargers. To ensure reliable operation of the system. To ensure the battery works for a long time, set up a large capacity “switch” that can be disconnected if it is not working for a long time; At the same time, the battery can charge while in operation; DC main power lines use dedicated battery wires; The power supply is the same as the battery voltage of the vehicle system
The same maintenance-free battery for future maintenance work.
UPS power supply: American Santak UPS, power: 1KVA, equipped with 3 Panasonic 38Ah maintenance-free battery packs, supporting 15 minutes of power supply for the core equipment of the main system in emergency situations. The UPS is rack-mounted and comes with one city
Electrical input interface for use during UPS maintenance.
9-2 In-vehicle equipment cables and power cables are installed with exposed wires concealed, and all interconnect cables pass through dedicated trunking, with no visible exposed wires on the outside. The wiring is neat, reasonable, safe and reliable, with a proper margin.
Cables are routed separately by category, with the terminals and cable sections marked and corresponding to the instructions for easy maintenance.
9-4 Interior lighting is laid out in full consideration of the needs of the work, as well as effect (interior decoration) and construction
In terms of style and practicality, fluorescent lamps are installed in the work area.
- Body appearance: High-quality spraying as per customer requirements.
- Others
11-1 Test
Vehicle acceptance: Environmental indicators comply with relevant national standards
Conduct a rain test in the shower room: ensure the vehicle body is airtight
Perform a static side-tilt test at full load
A 200-kilometer run test on a third-class highway –
Issue a “certificate of conformity” based on the test results.
11-2 System design
Design system drawings in system integration according to system equipment configuration requirements. In equipment layout according to people,
Design the overall layout of the system scientifically and reasonably to make it convenient and comfortable for the staff to operate.
11-3 Installation, fixing and welding of equipment
When installing system equipment, process the best mounting and fastening parts according to the requirements of the system equipment for easy installation and reliable process. Non-standard panels for non-standard equipment are all machined by CNC machine tools, easy to install and capable
Keep the tone consistent. The surface is treated with a spray coating, and the color can be sprayed to the same color as the cabinet or equipment.
Fixation and assembly of various cable heads, considering their fixation method in terms of craftsmanship, aesthetics and strength of the overall layout. The assembly department is equipped with special tools such as wire crimping pliers and wire wrapping pliers. When wiring and laying wires, the connection wires of each system will be concentrated in the cable tray according to different systems, and the connection wires of each system will be laid separately for easy inspection and maintenance. For visuals
Devices with dense wiring such as frequency patch cords and audio patch cords are equipped with on-line tools, ensuring safe and reliable contact.
11-4 Quality Assurance system:
Ensure that construction is carried out according to the drawings and strengthen quality management during construction. Implement self-inspection by construction workers and mutual inspection by the next process
Combine and appoint dedicated inspectors to ensure product quality.
11-5 Safety production and environmental protection measures:
From design to construction, strictly implement the laws and regulations concerning work safety and environmental protection formulated by the state.
- Installation and configuration
| Serial Number | Project | Device Name | Brand model Specification | Units and Quantities | Main Performance Description | |
| 1. | Audio and video systems | Wireless microphone | 1 set | Frequency range: 220MHZ-270MHZ. Number of channels: 2
Operating distance: 50 meters in open space Transmit power: 10mW Receiver power supply: DC12V Transmitter power supply: 9V |
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| 2. | Audio processor | 1 unit | ||||
| 3. | Power amplifier | 1 unit | Rated output power 1000W Input sensitivity 1V 0Bbv damping factor 50 Common suppression 90dB Frequency response 80HV Z-15khz (+2dB) Total harmonic distortion 4/1KHz < 0.5% | |||
| 4. | Outdoor tweeter | 4 | Power: 30W, operating voltage: 70V/100V | |||
| 5. | Display | 1 unit |
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| 6. | Indoor monitoring | 2 | ||||
| 7. | Vehicle-mounted monitoring system | 1 set | The vehicle is equipped with a PTZ camera on the roof and a Conch camera inside, featuring high-definition input with an effective pixel of 1920(H)×1080(V). It also has four hard disk recorders, including a 1TB hard disk. | |||
| 8. | Video matrix | 1 unit | ||||
| 9. | Hard disk video recorder | 1 | ||||
| 10. | The end of the meeting | 1 | ||||
| 11. | Body modification | Top platform | 1 set | Aluminium alloy top platform with aluminium checkered plates at the bottom and stainless steel guardrails around | ||
| 12. | Industrial computer | 1 unit | ||||
| 13. | Switch | 1 unit | ||||
| 14. | 5G router | 1 set | ||||
| 15. | Climb the ladder | 1 set | A stainless steel ladder at the tail | |||
| 16. | Partition wall | 1 set | Steel-wood material | |||
| 17. | Conference seats | 6 | Deluxe single folding seat | |||
| 18. | Folding conference table | 1 set | Solid wood folding conference table | |||
| 19. | Countertop | 1 set | Solid wood worktable | |||
| 20. | Top-mounted air conditioning | Dometic car overhead air conditioner | ||||
| 21. | Equipment cabinet | Equipment cabinet/made of 1.5mm steel plate, machined by CNC machine tool, welded by ozone shielded welding, surface spray coating, equipped with brackets, perforated plates, panels, grounding bars, wiring bars, decorative nails, perforated plates, ventilation plates | ||||
| 22. | External power supply | One set of external power connector with 30-meter power cord | ||||
| 23. | External panel | Outer interface box/Open the outer interface box door on the side of the vehicle, add sealing strips and locks to prevent dust and theft; Power and signal interface panels are installed inside the box; Lighting is installed inside the box for easy operation at night | ||||
| 24. | Interior | Interior leather upholstering, ceiling, ambient lighting | ||||
| 25. | Vehicle wiring | Integrated cabling/Various specifications of power lines, transmission lines, antenna feeders fixation and protection, using classified cabling principles | ||||
| 26. | Safeguard equipment | Generator | Portable generator, rated output 3KW | |||
| 27. | On-board power supply | On-board inverter with auxiliary battery | ||||
| 28. | Power distribution system | Distribution panel/integrated AC/DC distribution panel system uses separate control operation for AC/DC, with observation meters and detection switches respectively. The distribution panel is equipped with various digital voltmeters, ammeters and control switches, allowing for the observation of grid voltage, output voltage and various currents. | ||||
| 29. | Consumables | |||||
